Edelbrock Automobile Parts R09201 User Manual

Russell DOT Racer Front Brake Hose Kit  
for 2006 Suzuki GSX-R600  
& 2005-2006 Suzuki GSX-R1000  
Catalog #R09201  
INSTALLATION INSTRUCTIONS  
Please study these instructions carefully before installing your new Brake Hose Kit. If you have any questions, please call  
our Technical Hotline at: 1-800-416-8628, 7:00 am - 5:00 pm, Pacific Standard Time, Monday through Friday or  
e-mail us at [email protected]. Please fill out and mail your warranty card.  
IMPORTANT NOTE:  
Proper installation is the responsibility of the installer. Improper installation will void warranty and may  
result in poor performance and engine or vehicle damage.  
INSTALLATION INSTRUCTIONS  
IMPORTANT NOTE: Do not allow the master cylinder to completely drain of brake fluid at any time during this process.  
Doing so may require removing the master cylinder from the vehicle for bench bleeding. Also, use care when handling  
brake fluid, as it can quickly damage finished surfaces (paint, plating, etc.).  
1. Remove factory brake hoses, noting routing.  
2. Route Russell hoses behind front fairing similar to factory.  
3. Install master cylinder banjo ends onto factory double banjo bolt from right caliper so that left hose end is on top  
and routed to outside of right hose end. Install banjo bolt into master cylinder with banjo ends toward rear and  
right hose next to fork (See Fig. 1). Tighten  
banjo bolt.  
4. Install supplied cushion clamp around hoses  
and use factory bolt and mounting location  
to secure hoses to fork tree.  
5. Install hose ends onto calipers (use factory  
master cylinder banjo bolt for right caliper).  
Locate left hose with factory mount on rear  
center of fender and right hose with factory  
mount on side of fender.  
6. Check hose clearance throughout entire  
steering and suspension travel range.  
7. Bleed system and check for leaks while  
applying pressure.  
Fig. 1  
Edelbrock Corporation, 2700 California Street, Torrance, CA 90503  
Toll-Free Tech Line: 1-800-416-8628  
Tech E-Mail: [email protected]  
Catalog #R09201  
Brochure #63-0428  
©2006 Edelbrock Corporation  
Rev. 3/06 - BC/mc  
 

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